EV Batteries and Charging Panel Trainer
The EV Batteries and Charging Panel Trainer provides students and instructors with the opportunity to demonstrate, investigate and fault-find a simulation of an electric vehicle high-voltage battery system.

The trainer is designed to illustrate the operation of the HV battery and charging systems as well as provide a mimic of the electrical power flow. The trainer also includes test points at a safe voltage level to allow for investigation of electrical circuits. To facilitate the development of techniques in diagnostics and fault-finding skills, the panel includes a range of fault-insertion options to simulate typical real-world system malfunctions.

This resource can also be used in conjunction with Optional Cloud-based Software, which offers online practical tasks as well as interactive theory presentations, investigations, and assessments, which link directly to the practical activities carried out using this resource.
Features & Practical Tasks:

Trainer provides the Following Features:
  • Visualisation of HV battery structure and operation
  • Simulation and visualisation of electrical power flow
  • Charge rate selector
  • Port to connect to other EV Panel Trainers
  • Start/Stop Button
  • Service Disconnect Switch
  • Controls to adjust HV battery temperatures
  • Battery stack and on-board charger circuit simulation
  • Terminals to make DC and AC circuit measurements
  • Manual or automatic fault insertion (16 Faults)

Typical Practical Tasks Include:
  • First Responder Loop and the Service Disconnect
  • De-energising process for the HV Battery
  • Charging Methods and Circuits
  • The Charge Controller
  • Introduction to the HV Battery Stack
  • The HV Battery Management System
  • HV Battery Modules and Cells
  • Module Controllers and Sensing
  • Start-up Process and Tests
  • HV Battery Cell Balancing
  • Temperature Monitoring and Control
  • Introduction to troubleshooting the HV Battery Panel
  • Troubleshooting the CAN Bus
  • Troubleshooting the HV Distribution System
  • Troubleshooting Contactor Failures
  • Troubleshooting Intermittent Cell Issues
  • Finding Faulty Sensors
  • Troubleshooting Charging System Faults
  • Interconnecting the EV Panels
Product: EV Batteries and Charging Panel Trainer
Product Code: 741-01

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